Santoni
Santoni Seamless Circular Knitting Machines refers to the range of advanced industrial Circular Knitting Machines produced by Santoni S.p.A., an Italian company specializing in seamless knitting technology. These machines are widely recognized for their ability to produce body-sized seamless molded innerwear and other garments, revolutionizing the textile industry.[1]
History[edit]
Founded in 1919, Santoni initially began as a manufacturer of socks knitting machines. In 1988, the company became part of the Lonati Group, a significant development that led to its focus on seamless knitting technology. Santoni is credited with creating a global trend for body-sized seamless molded innerwear, significantly impacting the production of garments like pantyhose and innerwear.[1]
Seamless Knitting Technology[edit]
Santoni's core expertise lies in its seamless knitting technology, which allows for the production of garments without traditional seams, enhancing comfort and reducing production times. The company's research and development continuously evolve this technology, introducing new features and capabilities.
SM8-TOP2ST[edit]
A notable advancement in Santoni's seamless technology is the SM8-TOP2ST machine, introduced in May 2024. This model features needle-by-needle selective terry, enabled by a mechatronic device protected by two patents developed by Santoni R&D.[2] This innovation allows for the creation of complex 3D structures directly within the knitted fabric.
These 3D structures offer several functional benefits:
- Strategically placed channels for optimal breathability and thermoregulation.[2]
- Geometric areas that provide a massaging effect and enhanced softness.[2]
Unlike previous methods that achieved 3D structures by wrinkling fabric through needles in miss position, the SM8-TOP2ST drastically reduces production times while maintaining the benefits of seamless knitting. Santoni has registered four patents to protect the various textile patterns and 3D structures achievable with this machine.[2]
Machine Range[edit]
Santoni's product portfolio covers a comprehensive range of circular knitting machines, catering to various industrial knitting needs:
- Seamless Molding Inner Knitting Machines: Designed for producing body-sized seamless garments.[1]
- Single-Cylinder Socks Knitting Machines: Including models compatible with True Rib and intarsia techniques.[1]
- Automatic Sewing Machines for Pantyhose: A lineup of advanced machines for fully automated production, including automatic tow closers, line closers, GLC, pair closers, medical tow closers, and pick and place machines.[1]
- Single Jersey Machines: Such as the SM8 TOP1, TOP2, TR1, and TL2.[1]
- Double Jersey Machines: Including the SM-DJ.[1]
- Large Circular Knitting Machines: Produced under the Vignoni brand.[1]
UNLIMITEX Software[edit]
UNLIMITEX is a specialized programming software developed by Santoni as part of its digital project for seamless knitting machines. This software utilizes advanced automation tools to quickly create complex style programs, maximizing the potential of Santoni machines.[1]